Frame Building with Bilenky.

Stephen Bilenky the man behind the award-winning frames of Bilenky Cycle Works recently returned to Metal Guru to teach a Fillet Brazed Frame Building Class to two eager students. With 30 years of professional frame building experience, Stephen is extremely knowledgeable on the subject. He also has an excellent wit and sense of humor and his lectures were informative and technical but still engaging.

Scott Schofield of Indigo Custom Bicycles who builds custom lugged frames enrolled in the class so he could refine his techniques in fillet brazed construction to better serve customers that might require a specific geometry and tubing diameters that lugged construction methods might not be able to produce. Scott chose to build a sloping top tube cyclo-cross frame with a roomy 32+ tire clearance, an oversize tube set, rim brakes and S-bend rear stays.

Chris H. built a custom sized road frame for his wife with a geometry suited to long distance riding. Due to her smaller stature Chris decided to use 26″ diameter rims rather than either 650c or 700c. Chris decided to go with a tube set with traditional tubing diameters to keep the ride feel compliant and chose to use straight rear stays for the simple clean aesthetic.

The following gallery shows their progress through the class.

A student list already forming for another class, please email or call (845)883-4303 ext. 2 if you are interested. A description of the class details can be found here.

Thanks for everything Stephen. Great work Chris and Scott!


click on any photo for caption and to begin slide show.

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